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How do I remove my 2003 T's front wheel

Bri

Joined May 2009
80 Posts | 0+
Hi folks! Bad news I'm afraid, just failed my MOT as the front wheel is buckled. Is removing it an easy job? can anyone offer advice please.

I have got ten days to get it off, sent away, fixed and replaced.

Help!
 
Front spindle nut is 30mm.
Loosen it first.
Put the bike on paddock stands or something.

Unbolt the front brake calipers, slide them gently backwards of the disk & tie them up & back out of the way (string/cable ties etc).
DO NOT pump the front brake lever whilst they are off.

Slacken the two pinch bolts from the spindle, remove the 30mm nut, use a philips screwdriver or similar through the hole in the spindle and working it clockwise/counter clockwise pull it out of the wheel.

Wheel should now roll out forewards. Dont lose the spacer .

Do you know of anywhere that repairs alloy wheels?
 
i used a place "down south" many years ago to straighten both wheels on my bandit, i,m sure they are called "motoliner" always advertised in back of MCN.
they did a crackin job and not to expensive.
 
Be wary of putting the wheel back in. If on standard paddock stands the forks tend to settle a little out of line and the spindle will foul on the inside of the left leg. Persuasion (with hammer) knackers the thread (oops!!). However replacement spindles are a tenner off e-bay:hmm
 
Be wary of putting the wheel back in. If on standard paddock stands the forks tend to settle a little out of line and the spindle will foul on the inside of the left leg. Persuasion (with hammer) knackers the thread (oops!!). However replacement spindles are a tenner off e-bay:hmm

When you do put the wheel back, pretty much the reverse of removing, but one little tip.

Before you fully tighten the clamp bolts & Spindle nut, drop the bike off the front stand and pump the forks up & down a few times to get it all back in line. then tighten the pinch bolts & spindle back up.

Remember to pump the brake lever a few times after the calipers are both back in place & tightened up, to make sure your pads are back in position.
 
Boy, that sounds a lot more complicated than I initially imagined. My first thought was "with a spanner and sockets ya doofus!". Looks like I owe Paul another beer 'n whiskey.
 
Boy, that sounds a lot more complicated than I initially imagined. My first thought was "with a spanner and sockets ya doofus!". Looks like I owe Paul another beer 'n whiskey.

It's obvious once it's sat in front of you;

If you leave the calipers dangling on their pipes they chip paint, get in the way etc.

It's easier to slacken the main nut, before the pinch bolts etc.

The pumping the forks bit is and old MX thing, makes sure they dont bind.

I have been taking bikes to bits since I was old enough to know the difference between a spanner and lollypop. :cheers
 
Boy, that sounds a lot more complicated than I initially imagined. My first thought was "with a spanner and sockets ya doofus!". Looks like I owe Paul another beer 'n whiskey.

Wheels are one of them things that can take minutes or hours LOL.

I found back in the day when racing the 916 i could swap both wheels in less than 6 mins :)

Most bikes are about 10 mins tops... My first ever attempt was about an hour and half :)

Although i have found the odd one even recently that took a load longer than it should.
 
I put cardboard between the brake pads to ensure they don`t close up . You can guarrantee someone will turn up and whilst talking about the job they squeeze the brake lever
 
I put cardboard between the brake pads to ensure they don`t close up . You can guarrantee someone will turn up and whilst talking about the job they squeeze the brake lever

You can bet your arse they won't do it the next time though unless they want ANOTHER torque wrench shoving up their arse ;)
 
I was just going to say... someone does that to me and I'd beat them half to death with the bloody stump of their arm. The torque wrench is a novel idea though...
 
When you do put the wheel back, pretty much the reverse of removing, but one little tip.

Before you fully tighten the clamp bolts & Spindle nut, drop the bike off the front stand and pump the forks up & down a few times to get it all back in line. then tighten the pinch bolts & spindle back up.

Remember to pump the brake lever a few times after the calipers are both back in place & tightened up, to make sure your pads are back in position.

Yes but this was before the spindle was in. As the bike had been sat a while without the front wheel, the way it had settled on the paddock stand (which cups the bottom of the forks) it was about 5mm out of alignment. Hence couldn't get the spindle back in. I tried a couple of taps with a hammer to 'persuade' it, but it knackered the thread.

When I got the replacement I had to lift the front of the bike a little, lots of wiggleing and the help of a socket extension bar to ensure everything was lined up. Made a 10 min job into an hour:rolleyes
 
easy tip

How do you remove your front wheel ?:dunno






Just leave your bike in Liverpool for about ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 30 seconds :lol
 
I dont have stands although I can borrow a set . I take belly pan off and lean bike over onto side stand which will bring the front wheel off the ground and place a box (wood) or similar underneath. If it`s not falling over I will remove front wheel. To get the rear wheel off I can get the trolley jack to raise but I did use axle stands last time.
Last resort big cushion and lie it down.
 
I dont have stands although I can borrow a set . I take belly pan off and lean bike over onto side stand which will bring the front wheel off the ground and place a box (wood) or similar underneath. If it`s not falling over I will remove front wheel. To get the rear wheel off I can get the trolley jack to raise but I did use axle stands last time.
Last resort big cushion and lie it down.

No, seriously ?
 
You could turn it upside down and sit it on its handlebars and seat like I used to do me Claude Butler ????????????
 
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