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TB sync

Joined Oct 2011
214 Posts | 0+
I know there are plenty of threads about the internet on this topic, but as it's my first time doing this on the millono i figured i'd atleast explain what i've done to achieve what i believe should be accurately sync'd throttle bodies and CO trims in reasonable to good tune...

I'd been reading around and you can do it all by ear to a certain degree of accuracy.. so that's just what i did.. you wind the idle adjuster right off, and adjust the air screws and co trim pots. to get the smoothest low speed idle you can get.. then lean the rear cylinder out so it operates on ever so slightly less vacuum than the front cylinder and set your idle..

so i set up my vacuum gauges off of the little vacuum lines with adapters from my mityvac, starting from 2 turns out on each cylinder working my way in until the idle dropped a tad, then on to the CO trim pots again adjusting these to bring the sound of the idle to a more even rumble rather than a chuggity chug chug (horrible onomatopoeia i know) lol keeping the vacuums reasonable close to equal at this point with the idle sitting just over 1k... i continued this until i was happy with the smoothness of the idle and the crispness of the throttle response and then proceeded to wind the bypass on the rear cylinder back about 1/4 turn reducing vacuum on the rear cylinder ever so slightly... checked throttle response and low idle again and once happy adjusted idle up to about 1450rpm..

just going to head down to somewhere that offers mot prep services and use their emissions tester.. commutively the CO levels exhaust side should be in and around 8% so aslong as im in the ball park i know i've got it pretty much bang on..

does this sound to be in and around the correct procedure? I know you will never get it perfect by ear or unless your able to measure the CO levels of each cylinder independently, but im sure you can get it reasonably on it if you pay close attention..

thanks all..
 
I'd expect it to be extremely difficult to do by ear given the nature of the engine ie twin and the fact that theres all sorts of noises coming from it . I myself put the same thread on a while ago whilst doing the vac with my carbtune and getting the desired reading sort of but ulimately its got to be done by the co reading which I believe 3 to 3.5 % on both cylinders , the manual says 1.5% but thats for emmissions etc . I wasn't happy after I adjusted so put the screws back where they used to be until I get it in the shop to do it .
 
Well at any rate she's idling a lot better and I know the tbs are in sync.. going to take her for a blip hereand see what the verdict is
 
Tune all my customers bike by ear & by road testing & plug checks ... Have done this for the last near 6years while developing my own 03R myself this way ..... If ya like throwing money at a bike shop thats fine ... Have had 3 bikes that had being so called setup from a shop brought to me to fix & man they were mile's out .. To each their own tho who they want to do thing ....it's a free world out there LOL
 
ok so had her out all day today.. low down i think she's near enough where i want her.. top end is 100% aswell.. took her down to the nearest mot prep garage and got her fired onto the EGA just took a reading from the exhaust as they were pretty busy.. so people have been saying that they should be between 3.5 to 4... taking a reading at exhaust would get an average atleast to give me an idea.. so i've managed to get CO to 3.36% by ear.. now to me that doesn't seem to bad..

only thing i've noticed is the midrange isn't quite there yet, although i noticed that the midrange punch was alot stronger on map two of my dr.rossi chip.. so i have switched it on to 2 to see how she goes next time i have her out..

so all in all i don't think i'm too far off...
 
forgot to add.. will pull the plugs out before she goes for her next outing to see how they're looking.. my first guess is she is maybe still a tad lean... i'll keep this post updated as it could potentially save others money on paying someone to do something they could easily do themselves...
 
To help things also a adjustable fuel regulator helped me with my self tuning
 
so what gains would i expect to see from installing this? did i read correctly that there are pressure regulators you can steal from the newer models?
 
ok so pulled the plugs today for a quick check.. all looks to be in order... nice baked brown plugs

ref..
Spark_plug_Outlook_Analysis.jpg


here are the plugs...
rear cylinder
IMG_2539.jpg

IMG_2540.jpg

front cylinder
IMG_2541.jpg

IMG_2546.jpg


couple of the images there are a tad underexposed but they are all the same colour as image no.3
 
so what gains would i expect to see from installing this? did i read correctly that there are pressure regulators you can steal from the newer models?

Depends how well sorted the rest of the bikes state of tune is .... Adjustable regulator just allows more fine tuning when going for the best running possible ... From what I know later model Aprilia's don't have adjustable fuel regulators .
 
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