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Gilles Rearset Warning

Joined Nov 2007
135 Posts | 0+
DERBY
Now this maybe a one off but i thought i should let you all know-

There i was minding my own business riding home down the A52 after a rather wet ride out today.When low and behold my front rose joint gear linkage bolt came undone.Luckily i was slowing at the time and the bolt stayed in the linkage as i pulled up, clutch in.Killed the engine and basically refitted said part.(me thinks i'll lock tight said bugger when home) So i gets home 5mins later takes the bolt out applies said lock tight and refits No Probs.
Now this is where it goes pear shaped !! I thinks while i'm grovelling about the garage floor i'll check the rear linkage screw.To get at it on the Gilles you have to remove the gear lever.This reveals a three posn kinda double figure of eight shaped boss the screw/bolt fits into.So i release the screw and the top section of the boss shears off (all three screw holes at about 5 mm section) Must be down to the thin section wall around the screw holes.PANIC ENSUES.
Luckily the back of the boss which attaches to the gear lever pivot still had about 5mm of thread in each hole,plus about 5mm of thread in each hole of the sheared off section.So what i've managed to do is screw the two parts back together again using 6mm allens screws.then ground off the tops of the allens screws to form headless gromits/set screws (i ground these flush with the boss face so they don't interfere with the gear linkage)
So if any off you guys have Gilles rearsets it may be worth fitting some kind of 6mm set screw ect into to NONE USED adjustment holes and basically strengthening the boss.A failure while giving it some gas and gear changing will result in your gear linkage flapping in the wind and a severe moment of panic which could prove costly.
Sorry no pics but i will sort if anyone struggle with exactly with exactly which part of the rearsets i'm on about,was to busy panicing a time
 
interesting ...and scary at the same time mate. Glad you didnt lose it whilst riding. I have had harris and gilles bolts come loose, in the gilles case the 'locktighted-not enough' bolt came loose and left me with a flapping gear linkage rod, pulled in and ended up using the heel plate nut and screw to re-attach rod. Lets see some pix if you can, I want to check my set.
cheers Ck
 
Cheers Carbon will sort some pics 2moz.Its basically the boss that the rear rose joint bolt fits into.There should be 3 adjustment threaded posn's concealed behind your gear lever.
 
Hi all I've added some pics of offending Gilles article
SP_A0113.jpg

SP_A0112.jpg

SP_A0114-1.jpg
 
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yikes matey, gonna check mine. Normally gilles are really well made.I would maybe see what they say.
cheers Ck
 
You should lock-tite every bolts you ever remove or mess with on any v-twin...one drop should do it. Cherrs.
 
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